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EZEFLOR (EP)
EPOXY
FLOORING SYSTEM
Specifications
DESCRIPTION:
Ezeflor (EP) epoxy flooring systems are exceptionally
hard wearing floor toppings with outstanding adhesion, chemical
resistance, compressive and flexural strength. They provide a long
lasting, non-dusting, seamless surface which is easy to clean and
maintain.
Ezeflor (EP) levels out holes and imperfections in
the base floor which
facilitates movements of forklifts, pallet trucks and trolleys and also
prevents further deterioration of the substrate.
SALIENT
FEATURES:
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High
abrasion resistance
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Excellent
resistance to acids, alkalis, oils and chemicals
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Good
adhesion to substrate
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High
compressive and flexural strength
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Easy
application and maintenance
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Anti-fungal
and anti-bacterial
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Dust
free and anti-skid
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Fast
curing
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Available
in wide variety of colours
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Antistatic
and food grade available
SELECTION:
Ezeflor (EP) flooring systems can be tailor made to
suit the requirements of the customer. The choice of system and thickness
of the floor will depend on various factors such as load, type of traffic,
chemical resistance, safety requirements, operating temperature,
aesthetics and economics.
SURFACE
PREPARATION:
The surface on which the floor coating is to be
applied should be freed from all traces of dirt, grease and impurities.
Commonly used surface preparation techniques include dust‑free
sand/grit blasting, high pressure power washing, flame blasting, concrete
scarifying, wet scouring, wire brushing, etc. Allow the surface to be
totally dry before application. On metallic surfaces, remove all traces of
rust to conform to Sa 2.5 on the Swedish de-rusting scale.
APPLICATION:
Base Coat:
The components of the base coat (refer Table 1) are
mixed thoroughly in the specified ratio and applied over the clean surface
either by brush, trowel or lamb's wool roller. In case of highly compacted
floors having low porosity (eg tremix floors) it is recommended that PR101
A/B should be used in place of PR100 A/B. Apply the second coat over the
base coat after 5 hours but not later than 48 hours.
Second Coat:
Depending on the desired thickness of floor coating
required, the various components are selected as per Table l. For floor
coatings below 0.5 mm thickness the components are mixed thoroughly and
applied by brush or roller. The desired thickness per coat is obtained by
controlling the quantity of material that is spread per unit area.
In the case of self- leveling floors, application is
done by saw toothed trowel. The mixture is poured in strips over the
surface and then spread evenly with the trowel. Marks left by the trowel
are eliminated by going over the trowelled material with a spiked plastic
roller.
For epoxy mortar screeds, the liquid epoxy components
are first mixed thoroughly and then filler aggregates AG1 01 are slowly
mixed into it. The mixture is laid over the base coat before it gels using
normal brick‑layer's tools. Mortar screeds are usually laid in
strips. Battens laid alongside the strips help to ensure the required
thickness and level. As soon as the screed is laid on both sides of the
batten, they are pulled forward and the space that is left is filled with
more of the same mortar.
Third Coat:
A third final coating is usually applied to give a
good, even finish. If anti‑skid properties are required then AG 101
particles are sprinkled when the final coating is still wet and excess
particles are swept away after the layer is cured.
USES:
Ezeflor (EP) can be used in a wide range of commercial
and industrial locations such as:
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Food
& beverage factories
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Engineering
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Kitchens
and bathrooms
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Watch
factories
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Foundries
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Workshops |
Power
Plants
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Electronic
plants
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Textile
and paper mills
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Plants |
Chemical
plants
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Restaurants
and canteens
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Pharmaceutical
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Offices and corridors
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Tobacco
processing factories
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Metal
working facilities
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TABLE
1
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Application
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Thickness of floor
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Base Coat
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Second Coat
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Top Coat
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(Mixing Ratio by weight)
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(Mixing Ratio by weight)
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(Mixing Ratio by weight)
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Floor coating
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PR 100A : PR 100B
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TC200A :TC200B
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TC200A
:TC200B
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up to 0.5 mm
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2 : 1
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4 : 1
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4
: 1
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High abrasion
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Self leveling flooring
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PR 100A : PR 100B
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SL300A : SL300B
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TC200A
:TC200B
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resistance
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2 mm to 3 mm
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2 : 1
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4 : 1
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4
: 1
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Mortar Screed
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PR 100A : PR 100B
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PR100A : PR100B :AG101
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TC200A
:TC200B
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above 2 mm
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2 : 1
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2 :
1
: 20
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4
: 1
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Floor coating
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PR 101A : PR 101B
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TC201A : TC201 B
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TC201A
:TC201 B
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up to 0.5 mm
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2 : 1
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4 : 1
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4
: 1
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Extra High
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Self leveling flooring
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PR 101A :
PR 101B
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SL301A :
SL301 B
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TC201A
:TC201 B
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chemical
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2 mm to 3 mm-
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2 : 1
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4 : 1
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4
: 1
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resistance
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Mortar Screed
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PR
101A : PR 101B
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PR101A: PR101B :AG101
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TC201A
:TC201 B
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above 2 mm
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2 : 1
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2 :
1
: 20
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4
: 1
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Floor coating
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PR 100A : PR 100B
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TC202A :TC202B
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TC202A
:TC202B
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up to 0.5 mm
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2 : 1
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4 : 1
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4 : 1
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High Light
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Self leveling flooring
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PR 100A : PR 100B
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SL302A :SL302B
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TC202A
TC202B
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Fastness &
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2 mm to 3 mm
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2 : 1
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4 : 1
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4
: 1
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Chemical
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Resistance
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Mortar Screed
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PR 100A : PR 100B
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PR100A :PR100B:AG101
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TC202A
:TC202B
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above 2 mm
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2 : 1
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2
:
1 :
20
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4 : 1
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Anti skid
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Dust the topmost coating with AG 101 during
wet condition
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STORAGE
AND PRECAUTIONS:
Ezeflor(EP)
components should be stored in a cool and dry
area.
They can be stored for 12 months in their original
un-opened
container. While handling, all contact with eyes, skin
and clothes should be avoided. Implements used for
application
should be cleaned with thinner, xylene or toluene.
CONSUMPTION:
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PR 100 A/B or PR 101 A/B
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150
g/sq.m for 125
micron thickness
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TC 200 A/B or 201 A/B or 202 A/B
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200 g/sq.m for 150
micron thickness
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SL 300
A/B
or 301 A/B
or 302 A/B
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1. 3 kg/sq.m for I
mm thickness
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PR 100 A/B + AG 101
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1.9 kg/sq.m for 1
mm thickness
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PROPERTIES:
TABLE
2
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Pot
Life (25°C)
- 2 hours
Touch
dry time (25°C)
- 4-6 hours
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Property
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Units
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Self
leveling Floor
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Mortar
Screed Floor
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Compressive
Strength
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kg/sq.cm
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800
-1200
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800
- 1200
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Tensile
Strength
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kg/sq.cm
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100
-130
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100
-130
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Flexural
Strength
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kg/sq.cm
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450
-550
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300
-400
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Bond
Strength
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kg/sq.cm
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75
-100
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75
- 100
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All
Ezeflor formulations are subject to strict quality control, innovations
and improvements. The
above information is given on the basis of our best knowledge and
information and is for your guidance only. Specifications, however, are
subject to change and no guarantee is given or implied.
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MAIN
OFFICE
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108/109,
Parmar Chambers, 3/4, B. J. Road,
Pune
411 001 India
Tel:
020-26129521 ● Fax:
20-26124362
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All
Rights Reserved. 1980 - 2011
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